Introduction

The 57 acres that comprise Cedar Ridge Farm are located in the beautiful rolling hills of South Central Kentucky. My wife, our four children, and I are on a homesteading adventure as we work toward increased self-sufficiency. We grow much of our own food and enjoy being in touch with the agrarian roots of our lives.

One of the major projects we have undertaken is the building of our own home. The house we're building has three major distinguishing features: 1. we're building it without incurring any debt; 2. it is a timber frame structure; and 3. the exterior walls will be plastered straw bales. We live debt and mortgage free, and building our house with that approach makes perfect sense. Large timbers in a home possess a beauty and project a sense of strength, stability, and warmth that we want in our home. Straw bale walls provide insulation and make ecological sense. This blog is a record of our home-building project.
Showing posts with label water. Show all posts
Showing posts with label water. Show all posts

Sunday, September 9, 2012

Cistern hooked up

Last summer, we buried three 1,500 gallon septic tanks (new ones) in front of the house to serve as a cistern for rain water collected off of the roof of the house. I also contracted with a local company to install 6-inch seamless gutters on the house. However, it took them a year before they came and completed the job. Thankfully, I wasn’t in a hurry. I patiently waited for them to do the job, calling them occasionally to find out when it would happen (it was almost always, “the first of next week unless the weather is bad”). Yeah, I could have hired someone else to install gutters, but the quote 008I got from this company was $700 cheaper than the quote I got from another company, and it cost less than what it would cost for me to install gutters.

Anyway, they showed up in late June this summer and installed the gutters. It took me until the last part of August to finally plumb our water collection system from the downspouts to the cistern. It wasn’t difficult. 012Basically, I ran 4-inch Schedule 35 sewer pipe from each of the four downspouts to the cistern. I installed a roof washer on the east side and on the west side of the house.

The roof washers purpose is to divert away from the cistern the first 100 gallons of water that come off of the roof in a rain storm. 010This allows dirt, bird droppings, and other contaminants that may have accumulated on the roof to be washed off with the beginning rain and not end up in our household water.

I contemplated upon how to design the roof washer system for the house. The design I settled on uses a 55-gallon barrel for each one. As water flows from the two downspouts on either side of the house, it flows into the barrel on that respective side. I used 2-inch PVC to connect to the barrel with a home-made floating ball valve in the line. 015The initial rain off of the roof will not generally be more than the 2-inch pipe can handle. The water flows around a ball contained in the space inside two 4-inch to 2-inch reducers. When the barrel is full, the ball floats upward and closes off the entrance for the water into the barrel. This is to help insure that nothing in the barrel can be washed out and back into the line to the cistern.

For the floating ball valve to work, the barrel must be sealed. The water and little bit of air left in it when full keeps the ball from sinking, effectively closing the inlet to the roof washer. I laid the barrels on their side so that water flows in through the top bung into which a regular 2-inch threaded PVC connector threads (2-inch NPT). The other bung which has different threads (very course) can be opened to drain the water out of the roof washer barrel after a rain shower. 018This system collects about 50 gallons on each side of the house before the water proceeds to the cistern.

We’ve had nearly 3 inches of rain during the last two weekends. I previously calculated that it would take about 2.5 inches of rain to fill the cisterns. My calculation was very close. The cistern was full and overflowing somewhere around 2.6 inches of rain. The overflow runs from the cisterns to the pond through a 100-foot section of 4-inch corrugated drain pipe.

The last thing I did to ready the system for water collection was to install 1/2-inch hardware cloth over the gutters. I bought 3-foot by 10-foot rolls of galvanized hardware cloth and cut it into 8-inch widths with a metal cutting blade. I inserted one edge two inches under the roof metal and attached it to the top of the outside edge of the gutters with self-drilling machine screws ever couple of feet. This keeps most of the leaves out of the gutters and out of the cistern. A few leaves that get through will end up in the roof washers. The rest of them are screened out before the water enters the cistern (it’s run through window screen). Before we use the water in the house, it will run through an inline screen filter, and all drinking water will be filtered with a ceramic filter or a reverse osmosis filtration system.

Sunday, May 13, 2012

Water in a wall (or, I don’t like roof leaks)

I was trimming the ends of some bales in the kitchen this week (one of those little things I hadn’t previously done) when my younger son noticed a black spot on the ceiling near where I was working. He asked what it was. When I looked, I saw that it was caused by a mushroom that was now dead, but there were some live ones peeking out of the straw bale wall. That wasn’t something I wanted to see.

Sticking my hand into the straw in that section of wall, I could feel moisture. Of course, the mushrooms already told me there was moisture in the wall. So, I started pulling straw out of the wall. Some of it toward the center of the wall was fairly damp. Nothing sopping wet, though. The moisture extended down from the 006ceiling in a section of about 1.5 courses of bales and less than 12” wide. We removed the damp straw from the house, and I sought to determine the source of the moisture. Although it may be hard to see, the photo to the right shows the area from which I removed the damp straw. The “stick” in front of the void is one of the sapling pins we used to tie the bales together in the wall.

My first thought was that it was from condensation under the metal. I have a 2” ventilation space under the roof metal. Before we put up the kitchen ceiling, I added flashing to keep water outside of the house from this space if it was ever present. I figured that the flashing just wasn’t doing the job. So, I bought some 24” aluminum flashing and redid the job better than before.

It rained last night, and this morning I checked to see if the leak was taken care of. Unfortunately, it wasn’t. This did help narrow down the area through which the moisture is entering the house. It appears to be around the chimney flashing on the roof metal. I have been wanting to do more with the chimney flashing anyway. This leak provides motivation to do it sooner rather than later. I used a piece of flashing to redirect the water from the leak away from the straw bales for now. I’ll be fixing the cause of the problem this week.

I’m thankful that the problem presented itself at this point in time and not several months later.

Friday, August 5, 2011

Tanks for the water

A couple of years ago, I started constructing a ferro-cement tank for water storage in the shed/garage near our current home. I planned the tank to hold about 5,000 gallons, collecting water off of the roof of the building. The idea was to run a water line down the hill to the new house from this cistern. The drop in elevation between the cistern and the house would provide about 25 pounds of water pressure. We also wanted to have a cistern for collecting water off of the roof of the new house at some point.

The ferro-cement tank is only partially constructed, and time to devote to its construction hasn’t been readily available. In order to facilitate an earlier move into the new house, we decided to go ahead and put in a cistern near it. I considered options for water storage, including buying a poly tank (or more than one), building a ferro-cement tank, etc. We finally decided that buying some concrete septic tanks would not be much more expensive than building a ferr0-cement tank and about half the price of a poly tank or any other commonly available water storage tank. It also would involve a lot less time than building a cistern.

I hired a guy to dig into the hill in front of the house to create a place to set three 1,500 gallon septic tanks. 001We decided on three of them in order to have enough capacity to survive without rain for two to three months. July and August have been fairly dry months since we’ve lived here. So, it seemed like a good idea to plan for enough water storage capacity to not run out during dry months.

This week, after getting the insulation taken care of, I leveled out the bottom of the excavation site in order to get it ready for the tanks. I hauled in 6 tons of rock to put in the bottom for the tanks to sit on. The intention is for them to have a solid base that won’t settle and cause any of them to crack and end up leaking.

After getting the site prepared on the fourth day of the week, I called to schedule delivery of the tanks yesterday morning. We got all three tanks set in place yesterday (and then baled the second cutting of hay).

Setting the first tank

 

The first one in place

 

And then there were two. . .

 

All three tanks in place

The plan now is to drill a 2” hole near the bottom of each tank in order to plumb them all together with shut-off valves for each tank. Also, the water line from the tanks into the house will come from this location. I’ll use one of the existing outlets for an overflow when the tanks are full. I’ll also construct some type of filtration system for the incoming water, which will be harvested off of the roof.

One other task I’d like to complete with the tanks is to coat the inside of them to ensure they won’t leak (they aren’t supposed to, anyway) and to prevent the water from taking on the smell and taste of concrete. I’ll be completing these tasks along with many others during the next couple of weeks.